| 1 |
Equipment |
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| |
|
Draw Texturising Machine |
Himson Super Set – AX3–N |
| 2 |
Main Specifications |
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a. Products |
Polyester 30 De to 300 De |
| b. No. of Positions |
312 |
| c.Mechanical Speed |
400 to 1100 mpm |
| d.Draw Ratio |
Optional settings values within the
above speed range. |
| e.Direction of twist |
All “S” all “Z” or alternate S and Z |
| f.Heating device |
Double Heater Type |
| g.Dimensions ( L x W x H) |
22.0 x 6.80 x 4.85 meters |
| 3 |
Utility |
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a .Electrical Power |
Rated input voltage /C 415 ± 10 %
Frequency 50 HZ ± 0.5 HZ
Supply 3 Wire + Earth + Ground
Connected Power
Motors – 88 KW with NFR
Heaters – 84.5 KW
Total – 172 |
| b. Compressed Air |
Needed only while using interlancing
jets Qty and quality of supply as per jet
Selection. |
| c. Air Conditioning |
Room temperature 26 ° C ± 2° C |
| d. ( Only recommendation ) |
Relative Humidity 60 – 65 % |
| |
2 |
Apron System |
Individual sprung apron carriers for precise
yarn control |
| |
3 |
Yarn traverse over nip |
1 FR – 12 mm
2 FR – 12 mm
NFR – 12 mm |
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f. |
Take up system |
312 sets |
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|
1. Cradle |
Mandril less cradle |
| 2. Tailing Device |
RH Side |
| 3. Bi-conical Angle |
3° – 9°- 8° |
| 4. Traverse Length |
250 mm |
| 5. Package dia |
250 mm |
| 6. Maximum Package Weight |
6 Kg. |
| 7. Take up tube |
290 mm long 69 mm Ø or 57 mm Ø |
| 8. Traverse System |
Oil bath lubricated, 4 position unitswith
optimized cam profile |
| 9. Traverse Speed |
Upto 600 double stroke per meter |
| 10. Package build device |
Axial disturber with inverter controlled
Programmable motor units
6 per set programmes for winding |
| |
g. |
Oiling System |
1 set |
| |
|
1. Type |
Lick roller system with grooved rollers |
| 2. Oil feed |
Gravity feed with oil level control tank |
| 3. Day tank |
200liter capacity storage |
| 4. Roller Speed |
Variable rmp 1 to 22 |
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h. |
Fume Exhaust |
1 set |
| |
i |
Yarn suction |
1 set |
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j. |
Yarn cutters |
26 sets ( 12 cutters each ) |
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|
Type |
cut and hold type |
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k. |
Detectors |
26 sets (12 each) |
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|
Type |
Non contact type |
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l. |
Drivers |
1 set |
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1. Driver System |
Motors for individual feed-speed control by inverters |
| 2. Capacity of Motor |
| 1FR |
- 3.7 KW x 2 |
– 7.4 |
| 2FR |
- 11.0 KWx1 |
– 11.0 |
| NFR |
- 7.5 KW x 1 |
– 7.5 |
| 3FR |
- 7.5 KW x 1 |
– 7.5 |
| WR |
- 11.0 KWx1 |
– 11.0 |
| TU |
- 11.0 KW x 2 |
– 22.0 |
| TCR |
- 7.5 KW x 1 |
– 7.5 |
| Suction |
- 7.5 KW x 1 |
– 7.5 |
| Fume |
- 2.2KW x 2 |
– 4.4 |
| Other |
- 2.2 KW |
- 2.2 |
| TOTAL |
|
88KW |
|
| 3. Heate |
|
| Primary |
2.4 KW x 26 = 62.4 KW |
| Secondary |
1.7 KW x 13 = 22.1 KW |
| |
84.5 KW |
| |
m. |
Maintenance Platform |
1 set |
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n. |
Creel Stand |
1 set – Box type creel |
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|
Option |
(Rotary Creel) |
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o. |
Electric Control System |
1 set |
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4 |
Specification in Detail |
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|
a.1st Heater |
26 Blocks of 12 positions each |
| Heating System |
Vapour Phase – High efficiency System |
| Temperature Range |
160 °C to 250 ° C |
| Length of Heater |
1.6 meters |
| Option |
|
| a) Length |
1.6 meters |
| Type |
Close |
| b) Length |
1.6 meters |
| Type |
Open |
| c) Length |
2 meters |
| Type |
open / close |
| b. 2nd Heater |
13 Blocks of 24 positions each. |
| Heating system |
Vapour Phase – High efficiency System |
| Temperature Range |
140° C to 230 ° C |
| Length of Heater |
1.4 meters |
| c.Cooling Devices |
312 sets |
| Cooling Zone Length |
1.25 meters |
| Type of Cooling Device |
Natural air cooled tack Nitrogensed and
Ultra finished yarn contact area. |
| d. Twisting Units |
312 sets |
| Type |
Tri axial spindle – optimized geometry |
| |
HE-1 (Standard Supply) |
| Working dics |
Polyurethane |
| |
54.5 Ø – 9mm thick |
| Dics combination |
1-4-1 |
| Guide Disc |
Solid Ceramic |
| Driving System |
Tangential Belts |
| Threading |
Portable Threader |
| e. feed System |
312 sets |
| 1. No. of feeds |
1 FR – Nip Roller |
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2 FR – Apron System |
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NFR – Nip Roller (Only for AX 3N) |
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3 RF – Nip Roller |
| Optional |
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1) This machine can be also supplied in 336 spindles, 360 spindles (split type) |
| 2) Co – mingling attachment- including extra set of detectors, guide, & bracket |
| 3) Manifolds – Air jets manifolds at intermediate position |
| 4)Apron – at input / output in lieu of Nip Roller |
