1 |
Equipment |
Draw Texturising Machine
|
Himson Super Set - AX4 – N |
2 |
Main Specifications |
|
|
a |
Products |
Polyester 30 De to 300 De |
b |
No of Positions |
312 |
c |
Mechanical Speed |
540 to 1100 mpm |
d |
Draw Ratio |
Optional setting values within the above speed range |
e |
Direction of twist |
All “S” All “Z” or alternate S and Z |
f |
Heating Device |
Double Heater Type |
g |
Dimensions (LxWxH) |
21.128 x 6.43 x 3.76 meters (width over box creel) |
3 |
|
Utility |
|
|
a |
Electric Power |
Rated input voltage A/C 415 V ± 10%
Frequency 50 HZ ± 0.5 HZ
Supply 3 Wires + Earth + Ground
Connected Power
Motors – 88 KW with NFR
Heaters – 66.3 KW
Total - 154.3 KW
|
b |
Compressed Air |
Needed only while using inter lacing jets Qty and quality of supply as per jet selection.
|
c |
Air Conditioning |
Room Temperature 26°C ± 2 °C |
|
(Only recommendation) |
Relative Humidity 60 – 65% |
4 |
Specifications in Detail |
|
|
a |
1st Heater |
26 Blocks of 12 positions each along with Suction
threading system (TELEPHONE)
|
|
Heating System |
Vapour Phase – High efficiency System |
|
Rate Output |
1.7KW / Block |
|
Temperature Range |
160°C to 250°C |
|
Length of Heater |
1.6 meters |
|
2nd Heater |
13 Blocks of 24 Positions each |
|
Heater System |
Vapour phase – High efficiency system |
|
Rated Out put |
1.7KW / Block |
a |
Temperature Range |
140°C to 230°C |
b |
Length of Heater |
1.4 meters |
c |
Cooling Zone |
312 sets / machine |
d |
Cooling Zone length |
1.25 meters |
|
Type of cooling Device |
Natural air cooled track Nitrogensed and Ultra
finished yarn contact area.
|
d |
Twisting Units |
312 Sets / Machine |
|
Type |
Tri axial spindle – optimized geometry |
|
Working disc |
Polyurethane 54.5 Ø – 9mm thick
|
|
Disc Combination |
1 – 4 – 1 Standard Supply Expandable 1 -5 – 1
|
|
Guide Disc |
Solid Ceramic |
|
Driving System |
Tangential Belts |
e |
Feed System |
312 sets / Machine |
|
1. No of feeds |
1 FR – Nip Roller
(optional – Apron System)
2 FR – Apron System
NFR – Nip Roller
(only for AX4 N)
3 FR – Nip Roller
|
|
2. Apron System |
Apron Carriers For precise yarn control
|
|
3. Yarn traverse over Nip |
1 FR – 15 mm (8mm for apron system)
2 FR – 8 mm
NFR – 12 mm
3 FR – 12 mm
|
f |
Take Up System |
312 sets / Machine |
|
1. Cradle |
mandrill less cradle |
|
2. Tailing Device |
R H Slide |
|
3. Bi- conical Angle |
3°-9°-18° |
|
4. Traverse Length |
250 mm |
|
5. Package dia |
250 mm |
|
6. Max. Package weight |
7 Kgs |
|
7. Take up tube |
290mm long 69 mm Ø or 57mm Ø |
|
8. Traverse System |
oil bath lubricated, 4 position units with optimized
cam profile
|
|
9. Traverse Speed |
upto 600 double strokes per minute. |
|
10. Package build device |
Revised axial disturber unit inverter Controlled programmable motor unit.
|
|
Oiling System |
1 set / Machine |
|
1. Type |
Lick roller system with grooved rollers |
|
2. Oil Feed |
Gravity feed with oil level control tank |
|
3. Roller Speed |
variable rpm 1 to 20 |
h |
Fume Exhaust |
1 Set / Machine |
|
1. Yarn Suction |
1 Set / machine |
|
2. Yarn Cutters |
26 sets (12 cutters each) |
|
Type |
Cut & hold type |
|
3. Detectors |
26 sets (12 each) |
|
Type |
Non contact type |
i |
Drivers |
1 Set |
|
1. Drive System |
Motors for individual feed – speed control by inverters |
|
2. Capacity of Motor |
1 FR |
3.7 KW x 2 |
7.4KW |
2 FR |
11.0 KWx1 |
11.0KW |
NFR |
7.5 KW x 1 |
7.5KW |
3 FR |
7.5 KW x 1 |
7.5KW |
WR |
11.0 KW x 1 |
11.0KW |
TU |
11.0 KW x 2 |
22.0KW |
TCR |
7.5 KW x 1 |
7.5KW |
Suction |
7.5 KW x 1 |
7.5KW |
Fume |
2.2KW x 2 |
4.4KW |
Other |
2.2 KW |
2.2KW |
TOTAL |
|
88KW |
|
|
3.Heater |
|
|
Primary |
1.7 KW x 26 = 44.2 KW |
|
Secondary |
1.7 KW x 13 = 22.1 KW |
|
|
Total 66.3 KW |
|
n. Creel Stand |
1 set – Box type creel
4 High Rotary Creel optional
|
|
o. Electric Control System |
1 set / Machine |
Optional:
- This machine can be also supplied in 336 spindles, 360 spindles (split type)
- Co – mingling attachment- including extra set of detectors, guide, & bracket.
- Manifolds – Air jets manifolds at intermediate position
- Apron – at input / output in lieu of Nip Roller
- Heater Option
-
a) Length 1.6 meters
Type Open / Close
b) Length 2 meters
Type Open / close
|