| 1 |
Equipment |
Draw Texturising Machine
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Himson Super Set - AX4 – N |
| 2 |
Main Specifications |
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| |
a |
Products |
Polyester 30 De to 300 De |
| b |
No of Positions |
312 |
| c |
Mechanical Speed |
540 to 1100 mpm |
| d |
Draw Ratio |
Optional setting values within the above speed range |
| e |
Direction of twist |
All “S” All “Z” or alternate S and Z |
| f |
Heating Device |
Double Heater Type |
| g |
Dimensions (LxWxH) |
21.128 x 6.43 x 3.76 meters (width over box creel) |
| 3 |
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Utility |
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a |
Electric Power |
Rated input voltage A/C 415 V ± 10%
Frequency 50 HZ ± 0.5 HZ
Supply 3 Wires + Earth + Ground
Connected Power
Motors – 88 KW with NFR
Heaters – 66.3 KW
Total - 154.3 KW
|
| b |
Compressed Air |
Needed only while using inter lacing jets Qty and quality of supply as per jet selection.
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| c |
Air Conditioning |
Room Temperature 26°C ± 2 °C |
| |
(Only recommendation) |
Relative Humidity 60 – 65% |
| 4 |
Specifications in Detail |
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a |
1st Heater |
26 Blocks of 12 positions each along with Suction
threading system (TELEPHONE)
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Heating System |
Vapour Phase – High efficiency System |
| |
Rate Output |
1.7KW / Block |
| |
Temperature Range |
160°C to 250°C |
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Length of Heater |
1.6 meters |
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2nd Heater |
13 Blocks of 24 Positions each |
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Heater System |
Vapour phase – High efficiency system |
| |
Rated Out put |
1.7KW / Block |
| a |
Temperature Range |
140°C to 230°C |
| b |
Length of Heater |
1.4 meters |
| c |
Cooling Zone |
312 sets / machine |
| d |
Cooling Zone length |
1.25 meters |
| |
Type of cooling Device |
Natural air cooled track Nitrogensed and Ultra
finished yarn contact area.
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d |
Twisting Units |
312 Sets / Machine |
| |
Type |
Tri axial spindle – optimized geometry |
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Working disc |
Polyurethane 54.5 Ø – 9mm thick
|
| |
Disc Combination |
1 – 4 – 1 Standard Supply Expandable 1 -5 – 1
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Guide Disc |
Solid Ceramic |
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Driving System |
Tangential Belts |
e |
Feed System |
312 sets / Machine |
| |
1. No of feeds |
1 FR – Nip Roller
(optional – Apron System)
2 FR – Apron System
NFR – Nip Roller
(only for AX4 N)
3 FR – Nip Roller
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| |
2. Apron System |
Apron Carriers For precise yarn control
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| |
3. Yarn traverse over Nip |
1 FR – 15 mm (8mm for apron system)
2 FR – 8 mm
NFR – 12 mm
3 FR – 12 mm
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f |
Take Up System |
312 sets / Machine |
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1. Cradle |
mandrill less cradle |
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2. Tailing Device |
R H Slide |
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3. Bi- conical Angle |
3°-9°-18° |
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4. Traverse Length |
250 mm |
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5. Package dia |
250 mm |
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6. Max. Package weight |
7 Kgs |
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7. Take up tube |
290mm long 69 mm Ø or 57mm Ø |
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8. Traverse System |
oil bath lubricated, 4 position units with optimized
cam profile
|
| |
9. Traverse Speed |
upto 600 double strokes per minute. |
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10. Package build device |
Revised axial disturber unit inverter Controlled programmable motor unit.
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Oiling System |
1 set / Machine |
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1. Type |
Lick roller system with grooved rollers |
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2. Oil Feed |
Gravity feed with oil level control tank |
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3. Roller Speed |
variable rpm 1 to 20 |
h |
Fume Exhaust |
1 Set / Machine |
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1. Yarn Suction |
1 Set / machine |
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2. Yarn Cutters |
26 sets (12 cutters each) |
|
Type |
Cut & hold type |
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3. Detectors |
26 sets (12 each) |
|
Type |
Non contact type |
i |
Drivers |
1 Set |
| |
1. Drive System |
Motors for individual feed – speed control by inverters |
| |
2. Capacity of Motor |
| 1 FR |
3.7 KW x 2 |
7.4KW |
| 2 FR |
11.0 KWx1 |
11.0KW |
| NFR |
7.5 KW x 1 |
7.5KW |
| 3 FR |
7.5 KW x 1 |
7.5KW |
| WR |
11.0 KW x 1 |
11.0KW |
| TU |
11.0 KW x 2 |
22.0KW |
| TCR |
7.5 KW x 1 |
7.5KW |
| Suction |
7.5 KW x 1 |
7.5KW |
| Fume |
2.2KW x 2 |
4.4KW |
| Other |
2.2 KW |
2.2KW |
| TOTAL |
|
88KW |
|
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3.Heater |
|
| |
Primary |
1.7 KW x 26 = 44.2 KW |
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Secondary |
1.7 KW x 13 = 22.1 KW |
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Total 66.3 KW |
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n. Creel Stand |
1 set – Box type creel
4 High Rotary Creel optional
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o. Electric Control System |
1 set / Machine |
Optional:
- This machine can be also supplied in 336 spindles, 360 spindles (split type)
- Co – mingling attachment- including extra set of detectors, guide, & bracket.
- Manifolds – Air jets manifolds at intermediate position
- Apron – at input / output in lieu of Nip Roller
- Heater Option
-
a) Length 1.6 meters
Type Open / Close
b) Length 2 meters
Type Open / close
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